PRE1493(2) Measurement Data W ireless Communication System U-WAVE SMALL TOOL INSTRUMENTS AND DATA MANAGEMENT
Data is obtained via wireless communication and sent to commercial software such as Excel M e a s u r e m e n t D a t a W i r e l e s s C o m m u n i c a t i o n S y s t e m U - WAV E T h i s i s a s y s t e m t h a t t r a n s m i t s d a t a f r o m M i t u t o y o D i g i m a t i c g a g e s t o s o f t w a r e s u c h a s E x c e l o r N o t e p a d v i a w i r e l e s s c o m m u n i c a t i o n . I t s a v e s t i m e a n d e l i m i n a t e s m i s i n p u t , h e l p s a c h i e v e c o s t r e d u c t i o n s a n d b e t t e r e f f i c i e n c y w h i l e m a i n t a i n i n g e x c e l l e n t o p e r a b i l i t y. Achieve Smart Measurement Promotes Smart Factory by Collecting and Managing Measurement Data “U - W A V E ” , t h e m e a s u r e m e n t d a t a w i r e l e s s c o m m u n i c a t i o n s y s t e m , c o l l e c t s d a t a i n t h e i n s p e c t i o n p r o c e s s s w i f t l y a n d a c c u r a t e l y , a n d i n c r e a s e s a c o m p a n y ' s c o m p e t i t i v e n e s s b a s e d o n d e t a i l e d d a t a a n a l y s i s . I n a d d i t i o n , t o g e t h e r w i t h M e a s u r L i n k , “ I o T o f Q u a l i t y C o n t r o l e n v i s i o n e d b y M i t u t o y o ” c a n b e a c h i e v e d . From a Digimatic gage connected with U-WAVE C o m p a r e d t o U - W A V E - T , c o m p a c t a n d t h i n d e s i g n p r o v i d e s a b e t t e r f i t t o t h e D i g i m a t i c g a g e a n d b e t t e r o p e r a b i l i t y. 2
Cent ra l i zed Data Management H i g h e r E f f i c i e n c y C o s t R e d u c t i o n E f f e c t M e a s u r e m e n t d a t a c a n b e m a n a g e d c e n t r a l l y ! “ V i s u a l i z a t i o n o f q u a l i t y ” h e l p s p r e v e n t t h e g e n e r a t i o n o f d e f e c t i v e p r o d u c t s ! Data can be input by single button operation! Since there is no need for manual input misinput does not occur. Efficiency is greatly improved! Easily connected to the Digimatic gage* currently in use! A system configuration reducing the initial and running cost is possible. * S o m e m o d e l s o f U - WAV E - T M / T C a r e n o t a p p l i c a b l e . No high initial investment required because U-WAVE c a n b e i n e x p e n s i v e l y c o n n e c t e d t o y o u r e x i s t i n g Digimatic gages. No need to purchase replacements. Manua l i npu t of mea sur emen t da t a i s i ne f f i c i en t and f r equent l y gene r a t e s mi s i npu t . Load i ng mea sur emen t da t a v i a wi r e l e s s i s s een a s de s i r ab l e bu t jus t i fy ing any high ini t ial inves tment i s d i f f i cu l t . S i nce mu l t i p l e ope r a t o r s u s e Di g ima t i c gage s , i t t ake s a l ong t ime for da t a co l l ec t i on and Pa s s / f a i l j udgmen t . U p t o 1 0 0 D i g i m a t i c g a g e s c a n b e r e g i s t e r e d t o a s i n g l e U - W A V E r e c e i v e r o n t h e P C s i d e . T h e d a t a i s a u t o m a t i c a l l y e n t e r e d s e p a r a t e l y i n t h e E x c e l s h e e t . T h e r e f o r e , d a t a c o l l e c t i o n a n d P a s s / f a i l j u d g m e n t a r e e a s i l y p e r f o r m e d . U - W A V E i m m e d i a t e l y t r a n s m i t s t h e m e a s u r e m e n t dat a to your P C. M i si n p u t d u e t o m a n u a l i n p u t c a n b e e l i m i n a t e d , a n d t h e r e f o r e d a t a r e l i a b i l i t y a n d o p e r a t i o n a l e f f i c i e n c y i s i m p r o v e d . U-WAVE resolves measur i ng proces s i s sues ! S o l u t i o n I s s u e S o l u t i o n I s s u e S o l u t i o n I s s u e Advan t age s o f I n t r oduc i ng U-WAVE 3
Conventionally... If U-WAVE is used... M e a s u r e Da t a i s d i s p l a y e d Da t a i s d i s p l a y e d L o a d d a t a t o P C b y p u s h b u t t o n o p e r a t i o n Me a s u r e Ma nu a l l y r e c o r d d a t a Misinput Tr a n s f e r d a t a t o PC Requires time Troublesome I npu t b y k e y bo a r d Misinput Troublesome No misinput and time is saved Approx. 20 m at maximum Digimatic gage Receiver H i ghe r E f f i c i ency Cordless enables freedom of movement Wireless communication range up to 20 m* (line of sight) LED or a buzzer notifies data reception Dustproof and water resistant IP67 model Misinput generated by manual input is el iminated Stable wireless communication N o c o r d a l l o w s e a s y o p e r a t i o n . T h e m e a s u r e m e n t s i t e c a n b e l a y o u t f r e e l y. * M a y b e l e s s a c c o r d i n g t o t h e o p e r a t i n g e n v i r o n m e n t . * M a y b e l e s s , i f t h e D i g i m a t i c g a g e i s u s e d w h i l e c o v e r e d b y h a n d . C o n f i r m a t i o n t h a t d a t a w a s s u c c e s s f u l l y r e c e i v e d . N o t e : T h e b u z z e r s o u n d i s o n l y a v a i l a b l e w i t h t h e b u z z e r e q u i p p e d m o d e l . T h e w a t e r- p r o o f e d t r a n s m i t t e r i s r e s i s t a n t t o w a t e r a n d d u s t . T h e m e a s u r e m e n t d a t a c a n b e d i r e c t l y i n p u t b y a s i n g l e b u t t o n o p e r a t i o n . Mitutoyo's original wireless communication based on IEEE802.15.4 (2.4 GHz) has been adopted. N o r m a l l y r e c e i v e d : g r e e n L E D b l i n k s B u z z e r s o u n d s t w i c e b r i e f l y R e c e p t i o n f a i l e d : r e d L E D b l i n k s B u z z e r s o u n d s o n c e Patented in Japan Speedy and Reliable Data Collec tion and Pass/fail Judgment Improves Manufacturing Competitiveness 4
・・ ・・ Digimatic gage Receiver P o i n t P o i n t P o i n t D i g i ma t i c g a g e Tr a n s m i t t e r Cent ra l i zed Data Management Cos t Reduc t i on Ef fec t Up to 100 Digimatic gages can be registered If a Digimatic gage is damaged, operation can be continued using a different gage Connectable to any of your existing Digimatic gages Approximately 400,000 continuous data transmissions are possible Operat ion in an Excel sheet Up to 15 units can be connected to a PC Digital ization enables easy data col lection and analysis T h e d a t a c a n b e d i r e c t l y r e a d i n t o a n E x c e l s h e e t . U s i n g U S B - I T PA K V 2 . 1 , d a t a c a n b e l a i d o u t f o r e a c h D i g i m a t i c g a g e b a s e d o n t h e d a t a i d e n t i f i c a t i o n I D . T h e t r a n s m i t t e r c a n b e r e c o n n e c t e d t o a d i f f e r e n t D i g i m a t i c g a g e . N o n e e d t o b u y a r e p l a c e m e n t i f y o u r t o o l i s e q u i p p e d w i t h t h e D i g i m a t i c f u n c t i o n . J u s t o n e C R 2 0 3 2 l i t h i u m b a t t e r y p r o v i d e s p o w e r f o r a b o u t 4 0 0 , 0 0 0 d a t a t r a n s m i s s i o n s . D a t a c a n b e c o l l e c t e d f r o m a n y m e a s u r i n g i n s t r u m e n t e q u i p p e d w i t h t h e D i g i m a t i c o u t p u t f u n c t i o n . T h e m e a s u r e m e n t d a t a f r o m e a c h p r o c e s s c a n b e s t o r e d a n d m a n a g e d c e n t r a l l y. 5
U -WAVE - TM/ T C / T Conn e c t i ng un i t / c onn e c t i ng c a b l e U -WAVE - R Comp a t i b i l i t y R e c e i v e r T r a n s m i t t e r s D i g i m a t i c g a g e s Transmits the measurement data displayed on the gage to U-WAVE-R. Compact, cable-less design provides a better fit with the Digimatic gage and better operability. A compact connecting unit connects the U-WAVE-TM/TC/T transmitter to the Digimatic gage. A dedicated cable connects the U-WAVE-T transmitter to the Digimatic gage. Receives measurement data and transmits to the PC via USB. Since USB bus power system is used, a battery or adapter is not required. The identification ID and frequency to be used can be set using supplied software U-WAVEPAK. The data load function to Excel, etc. is supplied as a standard accessory. U-WAVE-TM/TC can be used with most of the calipers and micrometers equipped with the Digimatic output function. U-WAVE-T can be used with all the Digimatic gages equipped with the Digimatic output function. P r o d u c t C o n f i g u r a t i o n ( Re f e r t o page s 7 and 8 f o r de t a i l s . ) U -WAVE - R Op e r a t o r s P C ( f o r s t o r i n g d a t a ) D a t a l o a d e d t o t h e P C v i a U S B . Digimatic micrometer Digimatic caliper Digimatic gage U -WAVE - TM U -WAVE - T C U -WAVE - T Conne c t i ng un i t Conne c t i ng un i t Conn e c t i ng c a b l e 6
F o r d e t a i l s , r e f e r t o a s e p a r a t e s h e e t “ U - W A V E - T M / T C C o m p a t i b l e D e v i c e s ” o r o u r w e b s i t e . D i g i m a t i c m i c r o m e t e r D i g i m a t i c c a l i p e r U - W A V E - T M / T C c o m p a t i b l e D i g i m a t i c g a g e s (reference) 7
Gage A s s e m b l e d a p p e a r a n c e C o n n e c t i n g u n i t / c o n n e c t i n g c a b l e F o r m i c r o m e t e r s Standard Dust/ waterproof F o r c a l i p e r s Standard Dust/ waterproof D i g i m a t i c g a g e s Connecting cable* T r a n sm i t t e r s U - W A V E - T M f o r m i c r o m e t e r s a n d U - W A V E - T C f o r c a l i p e r s a r e a v a i l a b l e , b o t h a s t h e b u z z e r t y p e a n d d u s t / w a t e r - p r o o f I P 6 7 t y p e . T h e b u z z e r t y p e n o t i f i e s t h e n o r m a l r e c e p t i o n o f d a t a b y L E D a n d b u z z e r s o u n d . T h e d u s t / w a t e r - p r o o f I P 6 7 t y p e i s d e s i g n e d f o r a h a r s h e n v i r o n m e n t a n d a s s u c h i s o n l y e q u i p p e d w i t h L E D n o t i f i c a t i o n o f d a t a r e c e p t i o n . W i t h f u n c t i o n s a n d p e r f o r m a n c e i n h e r i t e d f r o m U -WAV E - T, a c omp a c t a n d t h i n n e r d e s i g n p r o v i d e s a n e a t e r s o l u t i o n b y e l i m i n a t i n g c a b l i n g a r o u n d t h e D i g i ma t i c g a g e a n d t h u s b e t t e r o p e r a b i l i t y ! U-WAVE - TM/TC Patent applied for in Japan, U.S., China, and Germany Design registered in Japan, U.S., EU, and China F o r m i c r o m e t e r s F o r c a l i p e r s U -WAVE - T C U -WAVE - TM F r o n t B a c k F r o n t B a c k F r o n t B a c k F r o n t B a c k * S e l e c t a c c o rd i n g t o t h e D i g i m a t i c g a g e t o b e c o n n e c t e d . R e f e r t o p a g e s 1 6 a n d 1 7 f o r c o n n e c t i n g c a b l e s . 0 2 A Z F 3 1 0 0 2 A Z F 3 0 0 0 2 A Z F 3 1 0 Connecting compatible micrometers, cal ipers and other Digimatic gages to U-WAVE 8
Tr a n s m i t t e r R e c e i v e r U-WAVE-TM With buzzer 264-623 U-WAVE-R 02AZD810D U-WAVE-TM Dust/water-proof 264-622 U-WAVE-TC With buzzer 264-621 U-WAVE-TC Dust/water-proof 264-620 U-WAVE-T With buzzer 02AZD880G U-WAVE-T Dust/water-proof 02AZD730G Design registered in Japan T h e b u z z e r t y p e a n d d u s t / w a t e r - p r o o f I P 6 7 t y p e a r e a v a i l a b l e . T h e b u z z e r t y p e n o t i f i e s t h e n o r m a l r e c e p t i o n o f d a t a b y L E D a n d b u z z e r s o u n d . T h e d u s t / w a t e r - p r o o f I P 6 7 t y p e i s d e s i g n e d f o r a h a r s h e n v i r o n m e n t a n d a s s u c h i s o n l y e q u i p p e d w i t h L E D n o t i f i c a t i o n o f d a t a r e c e p t i o n . U - W A V E - T i s c o n n e c t e d t o a D i g i m a t i c g a g e w i t h a d e d i c a t e d c a b l e t h a t m a t e s w i t h t h e d a t a c o n n e c t o r o n t h a t p a r t i c u l a r g a g e . This product successfully introduced U-WAVE to the market. U-WAVE - T Design registered in Japan 9
Data will be input one by one in the registered order to the cells of the Excel sheet designated beforehand. USB hub (Commercially available) The designated table will be created by measuring and transmitting data for X and Y of 5 workpieces, measuring and transmitting data of H, and then entering the result of visual check. Measurements in order Point 1 2 3 Measure X and Y for 5 workpieces with a micrometer. Measure H for 5 workpieces. Enter “OK” or “NG” for the visual check. Y X H Designate the Excel sheet, select the data loading range, loading order, and allocate the ID for each cell. Set the sequential measurement input order Point X Y H A B C D E F 1 Setting 1 2 3 4 5 2 Dimension X 10.025 10.033 9.964 10.031 10.046 3 Dimension Y 9.982 10.017 10.008 9.996 10.027 4 Dimension H 29.97 30.02 30.07 29.96 30.04 5 External Appearance OK OK NG D e s i g n a t e d E x c e l s h e e t Input range of micrometer Input range of caliper Input range of visual judgment T y p i c a l M e a s u r i n g I s s u e s S o l v e d I n c o m b i n a t i o n w i t h a p p l i c a t i o n s o f t w a r e U S B - I T PA K V 2 . 1 , b e t t e r e f f i c i e n c y i n q u a l i t y a s s u r a n c e c a n b e a c h i e v e d . To record the measurement resul ts , on a chart , from three points on a mass -produced product measured us ing two gages . I s s u e Solut ion I f you s e t t he p r o c edu r e o f i npu t t i ng da t a t o t he Excel sheet wi th USB- ITPAK V2.1, the measurement da t a i s au toma t i ca l l y en t e r ed . S t a nd a r d s e qu e n t i a l mea s u r emen t i npu t Measure the workpiece dimensions, X and Y, with a micrometer. Then, measure H with a caliper. Finally, visually check the appearance and judge OK or NG. Perform the above for 5 workpieces consecutively. U S B - I T PA K V 2 . 1 U S B d o n g l e A USB dongle must be connected to the PC running the software. M e a s u r e m e n t D a t a C o l l e c t i o n S o f t w a r e U S B - I T P A K V 2 . 1 U S B - I T PA K V 2 . 1 i s o p t i o n a l s o f t w a r e t o b e i n s t a l l e d i n t h e P C c o n n e c t e d w i t h U - WAV E - R . I t e n a b l e s s e t t i n g u p t h e p r o c e d u r e t o i n p u t t h e m e a s u r e m e n t d a t a r e c e i v e d f r o m U - WAV E - R t o t h e E x c e l s h e e t a n d t o a c h i e v e g r e a t e r i n s p e c t i o n e f f i c i e n c y a n d e n h a n c e d c r e d i b i l i t y. The combined use with U-WAVE will improve the operational efficiency of the inspection work. Best suited for recording data in mass-production inspections where the procedure is repeated every day. 10
Multiple measurement data (via U-WAVE-TM/TC/T ) can be sorted into the separate Excel sheets without requiring you to program macros. 100 Digimatic gages at maximum can be registered to a receiver and the same number of Excel sheets can be designated. ID=00 ID=01 ID=02 ID=99 Up to 100 Digimatic gages can be registered Using USB-ITPAK, designate the Excel sheet per Digimatic gage. Then, same as the sequential measurement, select the data loading range, loading order, and allocate the IDs. Designate the Excel sheet per Digimatic gage Point Point Sheet 100 ID=99 Sheet 3 ID=02 Sheet 2 ID=01 ID=00 Sheet 1 To s o r t d a t a i n t o s e p a r a t e E x c e l s h e e t s p e r D i g i ma t i c g a g e i n t h e inspect ion process . I s s u e Solut ion T h e d a t a c o l l e c t e d b y m u l t i p l e o p e r a t o r s c a n b e i nd i v i dua l l y s e t to be i nput t o the de s i gna t ed c e l l s i n t he Ex c e l shee t . Da t a i npu t b y mu l t i p l e op e r a t o r s Input data of each Digimatic gage in order into the designated cells of the separate Excel sheet. Features of USB- ITPAK V2.1 The measur ing methods can be conf igured, such as sequent ial measurement , batch measurement , individual measurement and more. Data can be canceled by a s ingle operat ion of the foot swi tch or funct ion key. Input range can be spec i f ied per Digimat i c gage, whi ch reduces the chance of a mi s input . Data input or cancel lat ion can be instructed global ly in mul t iple-point s imul taneous measurement . The Excel sheet can be automat i cal ly cal led for data input . The cursor movement after data input can be set to enable automat i c input . 11
Data can be obtained globally by a foot switch operation. Batch measurement with all the Digimatic gages Point Using USB-ITPAK, the data request interval can be set by hours, minutes, and seconds (0.0 sec. to 24 hrs.). Timer input option Point Data can be obtained at the desired interval using the timer input function in batch measurement. Batch timer input Point Workpiece USB hub (Commercially available) Frequency 2.405 GHz Frequency 2.475 GHz U-WAVE-R U-WAVE-T Configuration Data acquisition order Displacement ⑴ ⑵ ⑶ ⑷ ⑸ ⑹ Transmitter Check the displayed value per 0.5 sec. Elapsed time (sec.) 0.0 0.5 1.0 1.5 2.0 2.5 2.001 2.001 2.003 2.003 2.004 2.004 2.001 2.003 2.004 Measurement data Retained data Data request command Load Excel Receiver 2.004 Transmits when data is changed. PC Overwrite save T h e b a t t e r y l i f e o f t h e U - WA V E - T M / T C / T i s s h o r t e n e d ( 2 0 d a y s i n c o n t i n u o u s o p e r a t i o n ) . U - WA V E i s e q u i p p e d w i t h a f u n c t i o n t o a v o i d r a d i o w a v e i n t e r f e r e n c e , a n d e n a b l e s s u c c e s s f u l s i m u l t a n e o u s d a t a t r a n s m i s s i o n o f t h r e e U - WA V E - T u n i t s p e r U - WA V E - R . T o p e r f o r m s i m u l t a n e o u s d a t a t r a n s m i s s i o n w i t h m o r e t h a n t h r e e u n i t s o f U - W A V E - T , a d d U - W A V E - R a n d s e t d i f f e r e n t f r e q u e n c i e s ( 1 5 c h a n n e l s ) t o a s s u r e r e l i a b l e w i r e l e s s c o mm u n i c a t i o n . B a t c h me a s u r eme n t u s i ng t i me r To m e a s u r e d i s p l a c e m e n t u s i n g m u l t i p l e D i g i m a t i c g a g e s a n d automat i cal ly obtain data in a certain input interval . Batch timer input is avai lable using the USB-ITPAK batch measurement function and the optional timer input function. Specify the interval for measuring the displacement of the workpiece and collect data at once. To pe r f o rm s imu l t aneou s me a s u r emen t u s i ng U -WAVE , a s pe c i a l o r de r s o f twa r e U -WAVE PAK ( e v en t d r i v e ) i s r equ i r ed . S i n c e t h e d a t a r e f r e s h i n t e r v a l o f t h e e v e n t d r i v e i s f i x e d a t 0 . 5 s e c o n d s , t h e s e t t i n g r a n g e i s f r om 0 . 5 s e c ond s t o 24 hou r s . I s s u e Solut ion R e s p o n d s t o d a t a r e q u e s t f r o m P C U-WAVEPAK (event drive) Enables automatic data load Using event drive mode Responds to data request command 1 ) T h e d a t a r e q u e s t c o m m a n d c a n b e s e n t t o U - WAV E - R a t a n a r b i t r a r y t i m i n g . 1 ) U - WAV E - T M / T C / T c h e c k s t h e d i s p l a y e d v a l u e o f t h e D i g i m a t i c g a g e i n t h e 0 . 5 s e c . i n t e r v a l , a n d t r a n s f e r s d a t a i f t h e v a l u e i s c h a n g e d . 2 ) U - WAV E - R o v e r w r i t e s d a t a i n t h e s t o r a g e . 3 ) S e n d s d a t a r e s p o n d i n g t o t h e d a t a r e q u e s t c o m m a n d . W i t h o u t o p e r a t i n g t h e s e n d b u t t o n o f t h e D i g i m a t i c g a g e , d a t a c a n b e o b t a i n e d a u t o m a t i c a l l y f r o m m u l t i p l e D i g i m a t i c g a g e s . 12 A B C D E F G 1 Displacement (1) Displacement (2) Displacement (3) Displacement (4) Displacement (5) Displacement (6) Measurement date/ time 2 0.281 0.162 0.121 0.051 0.011 −0.001 2013/4/1 7 30 00 After 5 sec. 3 0.279 0.152 0.133 0.064 0.018 −0.003 2013/4/1 7 30 05 After 5 sec. 4 0.265 0.149 0.142 0.089 0.021 −0.007 2013/4/1 7 30 10 After 5 sec. 5 6
U-WAVE Shop floor Inspection room MeasurLink Database server Inspection room Network L i n k a g e b e twe e n U -WAVE a nd Me a s u r L i n k Achieve “Vi sual i zat ion of Qual i ty” C o l l e c t i n g t h e m e a s u r e m e n t d a t a I o T o f Q u a l i t y C o n t r o l U-WAVE Measur L i nk Conf igure the measurement network system MeasurLink us ing U-WAVE as a base ? Wh a t i s M e a s u r L i n k i s a n I o T p l a t f o r m f o r q u a l i t y m a n a g e m e n t t h a t r e a l i z e s “ V i s u a l i z a t i o n o f Q u a l i t y ” b y e n a b l i n g r e a l - t i m e d a t a c o l l e c t i o n f r o m t h e n e t w o r k e d D i g i m a t i c g a g e s a n d g l o b a l c o n t r o l a n d a n a l y s i s . U - WAV E s u p p o r t s M e a s u r L i n k a s a n i n f r a s t r u c t u r e t h a t c o l l e c t s a n d c o n t r o l s d a t a . P r e v e n t i ng d e f e c t i v e s D i a gno s i s b y d a t a a n a l y s i s S i mp l y s t a r t a c h i e v i ng I o T C o l l e c t s d a t a f r o m t h e D i g i m a t i c g a g e s o n t h e n e t w o r k a n d p e r f o r m s s t a t i s t i c a l p r o c e s s c o n t r o l ( S P C ) t o w a r n o f p o s s i b l e g e n e r a t i o n o f d e f e c t i v e s . C h e c k i n g m e a s u r e m e n t r e s u l t s b y a c c e s s i n g t h e d a t a b a s e a n d p e r f o r m i n g v a r i o u s a n a l y s e s h e l p s i n v e s t i g a t e a n d r e s o l v e p r o c e s s p e r f o r m a n c e c o n c e r n s . I n a d d i t i o n t o c o n v e n t i o n a l d a t a s t o r a g e , t h e n e t w o r k c a n b e c o n f i g u r e d i n s t e p s t o s i m p l y s t a r t I o T o f Q u a l i t y C o n t r o l . Data Collection Software MeasurLink Real-Time Process Management for Administrators MeasurLink Process Manager T h i s a d m i n i s t r a t i v e s o f t w a r e e n a b l e s c e n t r a l i z e d m o n i t o r i n g o f i n f o r m a t i o n f r o m a l l M e a s u r L i n k d a t a c o l l e c t i o n t e r m i n a l s n e t w o r k e d t o g e t h e r o n t h e s h o p f l o o r. T h i s a d m i n i s t r a t i v e s o f t w a r e a l l o w s c o n f i r m a t i o n o f m e a s u r e m e n t r e s u l t s a n d v a r i o u s s t a t i s t i c a l a n a l y s e s b y a c c e s s t o t h e d a t a b a s e w h e r e t h e m e a s u r e m e n t d a t a c o l l e c t e d w i t h M e a s u r L i n k R e a l - T i m e i s s t o r e d . T h i s s o f t w a r e p l a n s a n d i m p l e m e n t s a c o m p l e t e c a l i b r a t i o n s c h e d u l e a n d i n c o r p o r a t e s a p o w e r f u l r e t r i e v a l f u n c t i o n i n a d d i t i o n t o r e c o r d i n g a n d m a n a g i n g t h e o p e r a t i o n a l s t a t u s o f g a g e s . T h i s S P C s o f t w a r e a l l o w s d a t a c o l l e c t i o n f r o m e a c h t o o l a n d i n s t r u m e n t a n d s t i l l a l l o w s r e a l t i m e d i s p l a y o f s t a t i s t i c a l p r o c e s s i n g d a t a s u c h a s c o n t r o l c h a r t s , h i s t o g r a m s a n d p r o c e s s c a p a b i l i t y i n d e x e s . T h i s i s e v a l u a t i o n a n d a n a l y s i s s o f t w a r e c o m p l i a n t w i t h t h e M S A * r e q u i r e d i n I S O / T S 1 6 9 4 9 . * M e a s u r e m e n t S y s t e m A n a l y s i s Evaluation / Analysis Software for Measurement System Analysis (MSA) MeasurLink Gage R&R Process Analysis module for Administrators MeasurLink Process Analyzer Gage Management Software MeasurLink Gage Management V i s u a l i z e An a l y z e Co l l e c t d a t a Me a s u r eme n t d a t a Un i f y M e a s u r L i n k® i s a re g i s t e re d t r a d e m a r k o f M i t u t o y o C o r p o r a t i o n i n J a p a n a n d M i t u t o y o Am e r i c a C o r p o r a t i o n i n t h e U n i t e d S t a t e s . M e a s u r e m e n t D a t a W i r e l e s s C o m m u n i c a t i o n S y s t e m M e a s u r e m e n t D a t a N e t w o r k S y s t e m 13
P r o d u c t n a m e M o d e l O r d e r N o . P r o t e c t i o n l e v e l D a t a r e c e p t i o n i n d i c a t i o n P o w e r s u p p l y U - W AV E - T M ( f o r m i c r o m e t e r s ) I P 6 7 t y p e d u s t / w a t e r- p r o o f 2 6 4 - 6 2 2 I P 6 7 L E D L i t h i u m b a t t e r y C R 2 0 3 2 × 1 B u z z e r t y p e 2 6 4 - 6 2 3 N / A L E D , b u z z e r U - W AV E - T C ( f o r c a l i p e r s ) I P 6 7 t y p e d u s t / w a t e r- p r o o f 2 6 4 - 6 2 0 I P 6 7 L E D B u z z e r t y p e 2 6 4 - 6 2 1 N / A L E D , b u z z e r U - W AV E - T I P 6 7 t y p e d u s t / w a t e r- p r o o f 0 2 A Z D 7 3 0 G I P 6 7 L E D B u z z e r t y p e 0 2 A Z D 8 8 0 G N / A L E D , b u z z e r P r o d u c t n a m e M o d e l O r d e r N o . P r o t e c t i o n l e v e l C o n n e c t i n g u n i t F o r d u s t / w a t e r- p r o o f t y p e 0 2 A Z F 3 1 0 I P 6 7 F o r s t a n d a r d t y p e 0 2 A Z F 3 0 0 N / A S p e c i f i c a t i o n s Conn e c t i ng un i t ( R e f e r t o p a g e s 8 a nd 9 f o r c omb i n a t i on s . ) T r a n sm i t t e r ( R e f e r t o p a g e s 8 a nd 9 f o r c omb i n a t i on s . ) Wi r e l e s s Commun i c a t i on S p e c i f i c a t i on s W i r e l e s s c o m m u n i c a t i o n W i r e l e s s c o m m u n i c a t i o n d i s t a n c e W i r e l e s s c o m m u n i c a t i o n s p e e d O r i g i n a l ( b a s e d o n I E E E 8 0 2 . 1 5 . 4 ( 2 . 4 G H z ) ) A p p r o x . 2 0 m ( l i n e o f s i g h t ) 2 5 0 k b p s N o t e 1 : T h i s p r o d u c t i s a r a d i o e q u i p m e n t c l a s s i f i e d i n t h e 2 . 4 G H z W i d e - b a n d L o w P o w e r D a t a C o m m u n i c a t i o n S y s t e m . To u s e t h i s p r o d u c t , c o n f o r m i t y t o t h e r a d i o l a w o f e a c h c o u n t r y i s r e q u i r e d . P l e a s e c o n t a c t y o u r d e a l e r o r n e a r e s t M i t u t o y o s a l e s o f f i c e . N o t e 2 : N o t c o m p a t i b l e w i t h t h e c o n v e n t i o n a l M u - WAV E , f o r w h i c h c o m m u n i c a t i o n s p e c i f i c a t i o n s a r e d i f f e r e n t . 14
B a t t e r y l i f e M a s s A p p e a r a n c e E x t e r n a l d i m e n s i o n s A p p r o x i m a t e l y 4 0 0 , 0 0 0 t r a n s m i s s i o n s 1 8 g Unit: mm 1 8 g 1 8 g Unit: mm 1 8 g 2 3 g Unit: mm 2 3 g M a s s A p p e a r a n c e E x t e r n a l d i m e n s i o n s 6 g Unit: mm 6 g Unit: mm 2 7 . 1 5 ( 1 4 . 8 ) 2 1 . 8 ( 1 9 . 6 ) ( 1 2 . 7 5 ) 2 7 . 1 5 ( 1 9 . 6 ) 1 7 . 6 5 ( 1 2 . 7 5 ) 2 6 . 2 5 2 6 . 2 5 2 1 . 8 ( 0 . 9 ) Compatible OS: Windows 2000 Professional (SP2 or later) / WindowsXP / Home Edition (SP2 or later) / Windows XP Professional (SP2 or later)* / Windows Vista* / Windows7* / Windows 8* / Windows 8.1* / Windows 10* (* compatible with 32/64-bit OS) 12.9 41.9 38.8 56 30.4 11.45 1 8 . 5 2 9 . 6 4 4 1 6 . 6 Tr a n s m i s s i o n o u t p u t M o d u l a t i o n m e t h o d C o m m u n i c a t i o n f r e q u e n c y U s e d b a n d U - WAV E - T: 1 m W ( 0 d B m ) o r l e s s U - WAV E - T C / T M : 2 . 5 m W ( 4 d B m ) o r l e s s D S - S S ( D i r e c t S e q u e n c e - S p r e a d S p e c t r u m ) R e s i s t a n t t o i n t e r f e r i n g s i g n a l s a n d n o i s e 2 . 4 G H z b a n d ( I S M b a n d : U n i v e r s a l f r e q u e n c y ) 1 5 c h a n n e l s ( 2 . 4 0 5 t o 2 . 4 7 5 G H z a t i n t e r v a l s o f 5 M H z ) T h e n o i s e s e a r c h f u n c t i o n a v o i d s i n t e r f e r e n c e w i t h o t h e r c o m m u n i c a t i o n d e v i c e s . 15
P r o d u c t n a m e M o d e l O r d e r N o . P o w e r s u p p l y C o n n e c t a b l e U - W AV E - R u n i t s ( p e r P C ) C o n n e c t a b l e U - W AV E - T u n i t s M a s s A p p e a r a n c e U - W AV E - R U - WAV E - R 0 2 A Z D 8 1 0 D U S B b u s p o w e r s y s t e m U p t o 1 5 U p t o 1 0 0 1 3 0 g R e c e i v e r ( R e f e r t o p a g e s 8 a nd 9 f o r c omb i n a t i on s . ) P r o d u c t n a m e C o n n e c t i n g c a b l e G a g e c o n n e c t o r s o n d a t a c a b l e C o n n e c t o r t y p e O r d e r N o . P i c t u r e o f g a g e c o n n e c t o r D a t a s w i t c h S t a n d a r d F o r f o o t s w i t c h D e d i c a t e d c a b l e f o r U - W AV E - T A W a t e r - p r o o f t y p e w i t h o u t p u t b u t t o n 0 2 A Z D 7 9 0 A 0 2 A Z E 1 4 0 A A v a i l a b l e B W a t e r - p r o o f t y p e w i t h o u t p u t b u t t o n 0 2 A Z D 7 9 0 B 0 2 A Z E 1 4 0 B A v a i l a b l e C S t r a i g h t t y p e w i t h o u t p u t b u t t o n 0 2 A Z D 7 9 0 C 0 2 A Z E 1 4 0 C A v a i l a b l e D F l a t 1 0 - p i n t y p e 0 2 A Z D 7 9 0 D 0 2 A Z E 1 4 0 D N / A E R o u n d 6 - p i n t y p e 0 2 A Z D 7 9 0 E 0 2 A Z E 1 4 0 E N / A F F l a t s t r a i g h t t y p e 0 2 A Z D 7 9 0 F 0 2 A Z E 1 4 0 F N / A G F l a t s t r a i g h t w a t e r - p r o o f t y p e 0 2 A Z D 7 9 0 G 0 2 A Z E 1 4 0 G N / A De d i c a t e d c a b l e f o r U -WAVE - T ( R e f e r t o p a g e s 8 a nd 9 f o r c omb i n a t i on s . ) Foot Switch (optional) Order No.937179T U-WAVE-T Digimatic Indicator Foot Switch For foot switch Connector type A to G Standard Connector type A to G 16
E x t e r n a l d i m e n s i o n s S t a n d a r d a c c e s s o r y : U - W AV E PA K s o f t w a r e S y s t e m E n v i r o n m e n t : C o m p a t i b l e O S M a i n s p e c i f i c a t i o n s D a t a f o r m a t Unit: mm W i n d o w s 2 0 0 0 P r o f e s s i o n a l ( S P 4 o r l a t e r ) * W i n d o w s X P H o m e E d i t i o n ( S P 2 o r l a t e r ) * W i n d o w s X P P r o f e s s i o n a l ( S P 2 o r l a t e r ) * W i n d o w s V i s t a * W i n d o w s 7 * W i n d o w s 8 / 8 . 1 * W i n d o w s 1 0 * N o t e : W i n d o w s 1 0 M o b i l e i s n o t s u p p o r t e d . * 3 2 - b i t , 6 4 - b i t O S s u p p o r t e d < Ve r s i o n s c o n f i r m e d o p e r a t i o n a l o n W i n d o w s 1 0 > ・U - WAV E PA K Ve r. 1 . 0 2 0 o r l a t e r < C o n n e c t a b i l i t y c o n f i r m e d f o r t a b l e t P C > ・M i c r o s o f t S u r f a c e P r o 6 ( t h e v e r s i o n w h o s e o p e r a t i o n o n W i n d o w s 1 0 P r o f e s s i o n a l i s c o n f i r m e d ) ・ Required environment: DVD drive (required for instal lation), USB port ×2 ports or more ・S e t u p o f d e d i c a t e d d r i v e r s o f t w a r e ( U S B a n d v i r t u a l COM p o r t ) ・I n i t i a l s e t t i ng o f I D numbe r a n d f r e q u e n c y s e l e c t i o n ( re qu i re d on l y on c e f o r t h e f i r s t t i me ) ・L o a d d a t a t o M i c r o s o f t E x c e l o r N o t e p a d t h ro u g h t he da t a i n t e r f a c e f un c t i on E x amp l e o f f o rma t when t he D i g ima t i c gage d i s p l a y s 1 2 . 3 4 D i g i m a t i c p o r t s o n g a g e P i c t u r e o f D i g i m a t i c p o r t A p p l i c a b l e m o d e l s [D i g i m a t i c c a l i p e r] 5 0 0 - 7 1 2 - 2 0 / 5 0 0 - 7 1 3 - 2 0 , e t c . 5 5 0 - 3 0 1 - 2 0 / 5 5 0 - 3 3 1 - 2 0 , e t c . 5 5 1 - 3 0 1 - 2 0 / 5 5 1 - 3 3 1 - 2 0 , e t c . 5 5 2 - 3 0 2 - 1 0 / 5 5 2 - 3 0 3 - 1 0 , e t c . 5 5 2 - 1 5 0 - 1 0 / 5 5 2 - 1 5 1 - 1 0 , e t c . 5 5 2 - 1 5 5 - 1 0 / 5 5 2 - 1 5 6 - 1 0 , e t c . 5 5 2 - 1 8 1 - 1 0 / 5 5 2 - 1 8 2 - 1 0 , e t c . [D i g i m a t i c s p e c i a l a p p l i c a t i o n c a l i p e r] 5 7 3 - 6 0 1 - 2 0 / 5 7 3 - 6 0 2 - 2 0 , e t c . [D i g i m a t i c d e p t h g a g e] 5 7 1 - 2 5 1 - 2 0 / 5 7 1 - 2 5 2 - 2 0 , e t c . [D i g i m a t i c s c a l e u n i t] 5 7 2 - 6 0 0 , 5 7 2 - 6 0 1 , e t c . [D i g i m a t i c m i c r o m e t e r] 2 9 3 - 1 4 0 - 3 0 / 2 9 3 - 1 4 1 - 3 0 , e t c . 2 9 3 - 2 3 0 - 3 0 e t c . 3 4 0 - 2 5 1 - 3 0 / 3 4 0 - 2 5 2 - 3 0 2 9 3 - 6 6 6 - 2 0 / 2 9 3 - 6 6 7 - 2 0 , e t c . 2 2 7 - 2 0 1 - 2 0 / 2 2 7 - 2 0 3 - 2 0 , e t c . 2 2 7 - 2 0 5 - 2 0 / 2 2 7 - 2 0 6 - 2 0 , e t c . 2 2 7 - 2 2 1 - 2 0 e t c . 2 2 7 - 2 2 3 - 2 0 e t c . [D e d i c a t e d m i c r o m e t e r s f o r D i g i m a t i c] 4 2 2 - 2 3 0 - 3 0 / 4 2 2 - 2 3 1 - 3 0 , e t c . 4 0 6 - 2 5 0 - 3 0 / 4 0 6 - 2 5 1 - 3 0 , e t c . 3 4 3 - 2 5 0 - 3 0 / 3 4 3 - 2 5 1 - 3 0 , e t c . 3 6 9 - 2 5 0 - 3 0 / 3 6 9 - 2 5 1 - 3 0 , e t c . 3 4 5 - 2 5 0 - 3 0 / 3 4 5 - 2 5 1 - 3 0 , e t c . 3 1 4 - 2 5 1 - 3 0 / 3 1 4 - 2 5 2 - 3 0 , e t c . [D i g i m a t i c m i c r o m e t e r h e a d] 3 5 0 - 2 5 1 - 3 0 / 3 5 0 - 2 6 1 - 3 0 , e t c . [D i g i m a t i c h o l t e s t] 4 6 8 - 1 6 1 / 4 6 8 - 1 6 2 , e t c . [D i g i m a t i c d e p t h g a g e] 3 2 9 - 2 5 0 - 3 0 / 3 2 9 - 2 5 1 - 3 0 , e t c . [D i g i m a t i c c a l i p e r] 5 0 0 - 1 5 0 - 3 0 / 5 0 0 - 1 5 1 - 3 0 , e t c . 5 0 0 - 5 0 0 - 1 0 / 5 0 0 - 5 0 1 - 1 0 , e t c . 5 0 0 - 4 4 3 e t c . [D i g i m a t i c s p e c i a l a p p l i c a t i o n c a l i p e r] 5 7 3 - 7 1 8 - 2 0 / 5 7 3 - 7 1 9 - 2 0 , e t c . 5 7 3 - 7 1 6 - 2 0 / 5 7 3 - 7 1 7 - 2 0 , e t c . 5 7 3 - 1 9 1 - 3 0 / 5 7 3 - 2 9 1 - 3 0 5 7 3 - 1 8 1 - 3 0 / 5 7 3 - 1 8 2 - 3 0 , e t c . [D i g i m a t i c d e p t h g a g e] 5 7 1 - 2 0 1 - 3 0 / 5 7 1 - 2 0 2 - 3 0 , e t c . [D i g i m a t i c m i c r o m e t e r h e a d] 1 6 4 - 1 6 3 / 1 6 4 - 1 6 4 [D i g i m a t i c s c a l e u n i t] 5 7 2 - 2 0 3 - 1 0 / 5 7 2 - 2 1 3 - 1 0 5 7 2 - 3 0 0 - 1 0 / 5 7 2 - 3 0 1 - 1 0 , e t c . [D i g i m a t i c i n d i c a t o r] I D - H I D - F ( N o t e ) [H i g h - p r e c i s i o n h e i g h t g a g e] Q M - H e i g h t [H a r d n e s s t e s t i n g m a c h i n e s] H M - 1 0 0 , H M - 2 0 0 , H V- 1 0 0 , H R - 3 0 0 / 4 0 0 / 5 0 0 , H H - 4 1 1 [D i g i m a t i c i n d i c a t o r] I D - C X , I D - C ( P e a k - Va l u e H o l d Ty p e ) , I D - C ( C a l c u l a t i o n t y p e ) , I D - C ( B o r e G a g e Ty p e ) , I D - U ( N o t e ) , I D - S S ( N o t e ) , I D - S X ( N o t e ) [D i g i m a t i c h e i g h t g a g e] 1 9 2 - 6 6 3 - 1 0 / 1 9 2 - 6 1 3 - 1 0 / 5 7 0 - 3 2 2 / 5 7 0 - 2 2 7 , e t c . ( F l a t L - s h a p e , c a b l e o u t l e t i s r i g h t ) [A B S b o r e m a t i c] 5 6 8 - 3 6 1 / 5 6 8 - 3 6 2 , e t c . [D i g i m a t i c b o r e g a g e] 5 1 1 - 5 0 1 / 5 1 1 - 5 0 2 , e t c . [S c a l e u n i t] 5 7 2 - 4 6 0 / 5 7 2 - 5 6 0 / 5 7 2 - 4 8 0 - 1 0 / 5 7 2 - 5 8 0 - 1 0 , e t c . [H a r d n e s s t e s t i n g m a c h i n e s] H H - 3 0 0 [D i g i m a t i c d e p t h g a g e] D i g i m a t i c t y p e ( I D - C X ) [D i g i m a t i c i n d i c a t o r] I D - N , I D - B 80 31.6 140 D T 1 0 1 0 2 + 0 0 0 0 0 0 1 2 . 3 4 Ｍ H e a d e r D T 1 : M e a s u r e m e n t d a t a S T 1 : S t a t u s c o d e☆ D i g i m a t i c g a g e d i s p l a y v a l u e* 1 U n i t M : m m U - W A V E - T C / T M / T I D : 0 0 t o 9 9 U - W A V E - R I D : 0 0 t o 9 9 * 1 D a t a i n t e r f a c e f u n c t i o n i s s w i t c h a b l e t o “ M e a s u r e m e n t v a l u e o n l y ” * 2 U n i q u e n u m b e r a s s i g n e d t o U - W A V E a t s h i p m e n t S T 1 0 1 0 2 0 9 9 9 9 9 9 0 7 3 9 9 H e a d e r S t a t u s c o d e D e v i c e I D* 2 U - W A V E - T C / T M / T I D S t a t u s c o d e 9 9 : D a t a c a n c e l l a t i o n 0 1 : N o r e s p o n s e f r om D i g i ma t i c g a g e 0 3 : Me a s u reme n t d a t a m i s s i n g , o t h e r s U - W A V E - R I D ☆E x amp l e o f s t a t u s c od e f o rma t N o t e : I D - F, I D - U , I D - S S , I D - S X a re re q u i re d t o u s e w i t h t h e U S B - I T N . 17
P r o d u c t n a m e M o d e l C o m p a t i b l e O S : W i n d o w s* 1 C o m p a t i b l e E x c e l v e r s i o n* 2 O r d e r N o . U S B - I T PA K U S B - I T PA K V 2 . 1 2 0 0 0 S P 4 X P S P 2 o r l a t e r V i s t a 7 8 8 . 1 1 0 2 0 0 2 2 0 0 3 2 0 0 7 2 0 1 0 2 0 1 3 2 0 1 6 0 6 A F M 3 8 6 * 1 3 2 - b i t , 6 4 - b i t O S s u p p o r t e d W i n d o w s 1 0 M o b i l e i s n o t s u p p o r t e d . * 2 T h e o p e r a t i o n w i t h E x c e l f o r M A C O S i s n o t g u a r a n t e e d . App l i c a t i on s y s t em Op t i o n a l P r o d u c t s 18
P r o d u c t n a m e A p p e a r a n c e D i m e n s i o n s a n d f i x i n g e x a m p l e O r d e r N o . U - W AV E - T I n s t a l l a t i o n B r a c k e t K i t 0 2 A Z E 2 0 0 0 2 A Z E 9 9 0 2-ø2.4 15 32.5 Hole to allow U-WAVE-T unit's battery to be replaced while the unit is still attached to the mounting plate Hole for connecting cable Access hole 49.6 20 61.6 71.6 One fastener affixed to this surface A c c e s s o r i e s D e t a c h a b l e f a s t e n e r, 2 p c s . ( m i r r o r- i m a g e d ) M o u n t i n g s c r e w s , 2 p c s . A c c e s s o r i e s D e t a c h a b l e f a s t e n e r, 2 p c s . ( m i r r o r- i m a g e d ) M o u n t i n g s c r e w s , 2 p c s . A c c e s s o r i e s f o r U -WAVE - T Unit: mm App l i c a t i on e x amp l e s o f t h e moun t i ng p l a t e ( 0 2AZ E 2 0 0 ) F r o n t v i e w R e a r v i e w S i d e v i e w D i g i m a t i c i n d i c a t o r I D - C A b a c k p l a t e w i t h o u t a c e n t e r l u g i s r e c o m m e n d e d . I f a l u g i s p r e s e n t , a t t a c h f a s t e n e r a f t e r c u t t i n g a w a y m a t e r i a l t o c l e a r t h e l u g . In the case of an indicator ID-C I ma g e o f f a s t e n e r a t t a c hme n t t o ma i n g a g e 19
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